About Editor

Hailing originally from the UK, Ali Spencer has spent over 25 years working with the New Zealand trade not only here in New Zealand, but also in the UK and Europe. She regularly contributes meat industry material for Food New Zealand and more occasionally for Vetscript. In the past, she has also contributed material for Deer Industry News, NZ Meat Producer and European News (the former NZ Meat Board’s European newsletter).

Alliance getting ready for new season

Meat processor and exporter Alliance Group, like many others, has been busy getting ready for the new meat export season. The company has announced new plant and process modifications at two of its South Island plants, Pukeuri and Lorneville, recently. 

Additional shift and modifications at Pukeuri

Alliance is to provide an additional shift at its Pukeuri plant as it ramps up cattle processing in the peak period, the company announced last week.

The third shift at the plant north of Oamaru will enable the company to process 880 extra cattle a week through May and June when the cattle throughput traditionally hits its peak. the third shift will also offer about 80 existing employees from the sheep and lamb processing shifts a longer season.

Alliance Group is currently undertaking a number of modifications to the plant, including extending the cattle yards ahead of the change.

John Brader, general manager of processing at Alliance Group, says the additional third shift was necessary to ensure Alliance continues to meet the needs of its suppliers.

Alterations have been made in Alliance’s systems to accommodate the additional cartons, giving more flexibility to which blast freezers or equilibration chillers the product can be directed, he explained.

Pukeuri processes more than 10,500 sheep and lambs a day. More than 900 staff work at the plant, which is the largest employer in North Otago. It is estimated the plant injects around $100 million into the local economy each year.

New rendering plant at Lorneville

In addition, Alliance announced that it has also completed the construction of the building for a new $13 million rendering plant at it’s Lorneville plant near Invercargill. Rendering machinery is now being installed in the 1,121 square metre building. The facility, which is designed to reduce Alliance’s energy and operating costs, as well as improve product recovery, is expected to be commissioned in October.

The new plant incorporates the latest technology, including a Press Dewatering System, which uses less energy and produces high quality products. When fitted with a waste heat evaporator, the process is virtually ‘zero waste’, resulting in high product yields and low wastewater output.

The first stage in a larger rendering redevelopment project, two further stages are proposed in the future. The complete project is said to save 9,000 tonnes of lignite and more than 1.5 million hours of electricity a year, enough to power 170 homes a year, the company says.

John Brader says the new rendering plant represented the largest single investment at the Lorneville plant for more than a decade.

“Completion of the building marks a major milestone for the development. Rendering remains a significant contributor to Alliance Group’s income and the investment in the latest technology will ensure we maximise revenue in this area.

“Alliance measures energy use and the associated greenhouse gas emissions from its plant to assist in making good business decisions.

“Since 2000, Alliance Group has reduced greenhouse gas emissions from energy use at its processing plants by 26 percent per unit of production and total fuel use has been reduced by 32 percent.”

Almost 2,000 people are employed at Lorneville, which is New Zealand’s largest sheepmeat processing plant.

Blue Sky reconfiguring

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Stuff.co.nz reported this week that Blue Sky Meats is looking at reconfiguring its slaughtering shifts to cope with what it says is a sinking industry. About 100 jobs are thought to be on the line. Less stock, extreme weather conditions and a marked shift towards the dairy industry have been blamed for a downturn in Southland’s meat industry, the article says.

 

Biosecurity reform bill passes into law

The most significant changes to the Biosecurity Act in 15 years were brought into place this week, when the Biosecurity Law Reform bill passed into law.

The bill makes a wide range of amendments to the Act, along with related amendments to four other Acts.

“New Zealand has a highly effective biosecurity system which is recognised as world-leading, but the legislation has not kept pace with the way the system has had to evolve to meet ever-growing challenges,” says Primary Industries Minister David Carter.

“The amended Act covers the areas of border security, biosecurity, joint decision-making on newly detected harmful organisms and on-going management of established pests. the reforms will enable better use of information to target risks and encouage partnerships in the management of potential biosecurity incursions.”

A key plank of the reforms is the development of government-industry agreements on preparing for, and responding to, newly detected pests and diseases and for sharing the costs of jointly-agreed activities, the Minister says.

“Protecting New Zealand from biosecurity risks cannot be the role of government alone,” says Carter. “Industry expertise needs to be brought to the decision-making table to help improve prioritisation and our preparedness to respond to incursions.”

 

Latest PGP round opens

The Ministry for Primary Industries is calling for applications for its co-investment fund, the Primary Growth Partnership (PGP).

The PGP is a government-industry initiative launched in September 2009 to invest in significant programmes of research and innovation that will boost the economic growth and sustainability of New Zealand’s primary, forestry and food sectors. It has so far committed nearly $600 million of multi-year funding.

PGP Application Round Eight has just opened, and applications must be received by midday, Tuesday 16 October 2012.

Six applications were received for Round Seven, held in April 2012. Of these, three have been approved by the PGP Investment Advisory Panel to develop and present a business plan (two of them after providing further information); one applicant group has been asked to provide a revised proposal and two were declined.

PGP manager Joseph Montgomery says with several projects from previous rounds already in the pipeline, it is possible that Round Eight could be the last for some time as the PGP fund is close to being fully allocated. “We recognise that the lead times for developing projects can be quite long, so we believe it is fair to signal that the PGP fund is nearing full allocation for the immediate future.”

The Investment Advisory Panel will advise Round Eight applicants of results in mid-December 2012.

Global meat prices to surge

Global meat prices could face a surge next year, bringing mixed blessings for New Zealand’s meat exporters and producers, and potentially bad news for consumers around the world.

The main concern is the severe drought in the US – the worst for half a century – which has caused US wheat, corn and soyabean crops to fail. At the same time, adverse weather conditions are also said to be affecting grain harvests in Russia, Ukraine and Kazakhstan. Responding to the shortages, grain prices have surged.

This is good news for New Zealand’s arable farmers – recent figures released by the Ministry of Primary Industries shows that arable farm profit has risen by 136 percent on the previous poor season and forward contract prices for wheat and barley have been going up in recent months because of the US drought.

However, the higher grain prices are impacting on feed prices and will, ultimately, force up downstream prices of foods dependent on grain, including grain-fed meats, in particular beef, poultry and pork. This is the bad news for consumers around the world, with huge numbers potentially finding some foods out of their reach financially, and causing concern for governments and non-governmental organisations (NGOs).

Speaking at the Red Meat Sector Conference in July, GIRA’s Richard Brown had pointed to the fact that global feed prices were at that point already trending higher “with almost the opposite weather conditions to 2011 in the Northern Hemisphere”. He said that this was leading to producer caution around the world.

Now, as supplies dwindle further, US farmers are killing off stock they cannot feed in drought ravaged areas – according to the United States Department of Agriculture (USDA)’s US Drought Monitor, 63 percent of the nation’s hay acreage and 72 percent of the cattle acreage is in areas experiencing drought.

US beef is being bought, frozen and stored for later use. meatpoultry.com reports that the US Defense Logistics Agency (DLA) is procuring US$100 million worth of supplies of meat poultry and fish, to provide drought relief for the US agriculture industry. These supplies will be stored and distributed to American troops around the world, including Afghanistan.

B+LNZ Ltd chairman Mike Petersen reports that US corn yields are being revised down daily and, while there is good confidence in the future of beef, returns generally are going to be dampened in the short-term.

“Reports are predicting an increased flow of US beef on the markets through November and December as a result, but for prices to increase strongly by January with dwindling supplies and the effects of sharply increased grain prices for feedlots,” he says.

Grass-fed beef will not face higher grain input costs

The good news for New Zealand meat exporters is that, with this country’s grass-fed production system, the sector will not face these higher grain input costs, says Meat Industry Association (MIA) chief executive Tim Ritchie.

“All other things being equal, the predicted – grain induced – rising tide of prices later this year should benefit New Zealand at least in the short-term.”

Of more concern to Ritchie and meat exporters are the structural changes to the global meat system, as in recent years China has turned to become a net importer of grain, as opposed to a net exporter.

Ultimately though, it’s New Zealand meat consumers in markets overseas, such as those facing economic pressure in Europe and where demand is expanding such as in Asia, who will make or break the fortunes of the industry.

“It all comes down to the person on the street being more careful with their discretionary dollar,” he says. That, in turn, reinforces the need for the meat industry to continue to develop market-driven products that fit with the needs of the targeted consumer.

“The ‘new norm’ for meat price prediction is ‘volatility’, which makes short-term predictions of price and demand dangerous,” says Ritchie.

“However, the long-term forecast is for meat demand to grow, particularly in Asia.”

Food price surges “worrying”

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The food price surges are worrying governments and non-governmental organisations (NGOs) around the world.

Looking at it from a global perspective, and possibly with the spectre of food riots in the back of their minds, the G20, meeting a couple of weeks ago said the food price situation is “worrying“. However, they have held back from calling an emergency meeting now, preferring to wait until late-September or early-October when Washington has assembled some more crop forecast information. It was noted, however, that rice harvests are stable.

In the meantime, European banks are cooling on food commodity speculation, as it is said to be contributing to the commodity price surges, and are considering regulation. Others, including Sumiter Singh Broca a policy officer with the UN’s FAO, don’t agree entirely.

“While speculation may have added to the volatility of food prices, it is hard to argue that the increased volume of speculation would have made food prices more volatile in the absence of real shocks,” he argues in an article written for RepRisk Insight, a new e-zine.

“Farm subsidies and protection in some OECD countries have affected the volume and efficiency in agriculture and discouraged production in some countries, increasing their dependence on imports and hence their vulnerability to price shocks.”

He suggests increasing credible information on global food markets and enhancing transparency will reduce “panic-driven price surges” and enable better informed policy decision making.

Call to ‘stress-test’ the system

Recent research released last week by major international non-governmental organisation Oxfam ‘Extreme Weather: Extreme Prices’ ahead of UN talks in Bangkok aiming to tackle climate change is said to show that the full impact of climate change on future food prices is being underestimated. The research, carried out by Dirk Willenbockel of the Institute of Development Studies, looks at the impact of extreme weather scenarios on food prices by 2030.

Spikes, such as the current US drought, would be a massive blow to the world’s poorest who today spend up to 75 percent of their income on food, says Oxfam’s climate change policy adviser, Tim Gore. He calls for governments to ‘stress-test’ the global food system under climate change to identify where the world is most vulnerable.

The new Iron Maidens are…

Olympic gold medallist rower Lisa Carrington and BMX silver medallist Sarah Walker have been named as the new faces of Beef + Lamb New Zealand (B+LNZ Inc).

The pair will become a key part of upcoming television advertising in New Zealand.

B+LNZ Inc chief executive Rod Slater says choosing the popular Olympians to front the organisation’s domestic marketing campaigns was a no-brainer.

“These girls have it all and New Zealanders have really taken them into their hearts.”

They follow in the footsteps of former cyclist Sarah Ulmer and rowing twins Georgina Earl (née Evers Swindell) and Caroline Meyer (née Evers Swindell), whom B+LNZ Inc continues to support.

The pair were featured in an item on TV3 on 8 September. Watch.

Distributing in Europe

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Those distributing New Zealand meat in Europe might find the latest video in New Zealand Trade & Enterprise’s ‘Succeeding in Europe’ Beachead Programme video series helpful.

Distribution into Europe‘ outlines the distribution models available in the European market. The ‘Succeeding in Europe’ series is aimed at providing valuable insights and highlighting key considerations for New Zealand companies to succeed in Europe.

To watch previous videos in the series or clips visit NZTE’s YouTube channel at www.youtube.com/nztevideo

Meat inspection no longer exclusively provided by AsureQuality

Last Tuesday, AFFCO’s Imlay plant in Whanganui was the first to be allowed to introduce meat inspection by its own employees. Till then this function has been performed exclusively by government employed meat inspectors, originally employed by MAF, subsequently by the state-owned-enterprise AsureQuality, writes Allan Barber.

The proposal to allow meat companies to have a hand in meat inspection finally saw light of day about two years ago, although the companies have been dissatisfied with the government monopoly for many years. I can remember the issue raising its head in the early 1990s when the meat inspectors went on strike because of pay and conditions.

AFFCO, for whom I worked at the time, had its production disrupted by a group of employees on its plants, employed by a different employer on different terms from its own workforce and belonging to a different union, the Public Service Association (PSA). Not surprisingly, AFFCO was unhappy at this state of affairs.

But 20 years later, after negotiations and discussions with MAF, then the Ministry for Primary Industries (MPI) and a trial at Imlay, overseas regulatory authorities (notably USDA and EU) have approved the equivalence of the proposed inspection procedure.

There will still be at least two AsureQuality food safety assessors monitoring each shift and final oversight of the product remains the responsibility of the MPI Verification vets on the plant. The most significant difference will be in the total number of employees, because on all plants there have been up to 12 meat inspectors and supervisors across a two shift operation.

In future, meat workers on the chain will be responsible for their own inspection, supervised by official inspectors who must be trained to the same level and subject to the same performance checks as AsureQuality’s inspectors. There will be considerable savings from the new system which the PSA argues will place an undue emphasis on production at the expense of food safety.

MPI released the proposed Post Mortem Inspection regulations for cattle, sheep and goats and asked for submissions by 13 July this year. The response, from what I assume was the PSA, raised several concerns about the risks to New Zealand’s reputation for safe food which the current inspection model had guaranteed for more than three decades. MPI’s replies to the objections indicated its satisfaction with the proposed process which overseas authorities had already approved.

In its submission, the PSA also stated its willingness to discuss opportunities for more flexibility and productivity gains. This all sounds constructive, until one realises the meat companies have been trying for at least 20 years to do just that without success.

A further four meat plants – Alliance Smithfield, Silver Fern Farms Pareora, Riverlands Blenheim and AFFCO Manawatu – will adopt the new company meat inspection procedure by the end of January 2013. At this point, a review will be conducted before approval for a rollout across the industry over the next two seasons.

Kelvan Smith, AsureQuality’s group manager operations, says that the SOE accepts what is happening is inevitable, but wants to make sure it has a clear understanding of the industry’s timetable for the change. His main concern is to manage the impact on employees of what is likely to be a 50 percent reduction in staff numbers by the end of the process.

It is possible that not all meat processors will want to change from the present system, especially if they have a good working relationship with the meat inspectors working at their plants. However, cost pressures make this unlikely, if the new arrangements work well. The PSA and its affected members will be keeping their fingers crossed.